How to Make Pulled Pork Sliders on a Smoker

How to Make Pulled Pork Sliders on a Smoker (Complete Low-and-Slow Guide)

How to make pulled pork sliders on a smoker is one of the most useful BBQ skills you can master. Smoked pulled pork is versatile, forgiving, and ideal for feeding a crowd, while sliders turn that pork into an easy-to-serve, game-day-ready meal that keeps people eating without slowing down the party.

This guide is designed to be comprehensive. It covers everything from selecting the right cut of pork to dialing in smoker temperature, managing the stall, resting correctly, pulling the meat, and building sliders that stay juicy instead of falling apart. Whether you’re cooking for a football watch party, a backyard gathering, or a family meal, this process scales cleanly and delivers consistent results.

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barbecue pulled pork  from DDR BBQ SupplyChoosing the Best Pork for Sliders

Pulled pork sliders start with pork shoulder. This cut is ideal because it contains enough fat and connective tissue to remain juicy during long cooks.

Your best options are:

  • Pork butt (Boston butt)
  • Bone-in for added moisture and structure
  • 7–9 pounds per shoulder for consistent cooking

Avoid lean cuts like pork loin. They lack the fat required for pulled texture and will dry out before becoming tender.

How Much Pulled Pork You Need

For sliders, plan generously. Pulled pork shrinks significantly during cooking.

  • Raw pork shoulder: ~50% yield after cooking
  • Sliders per pound of cooked pork: 6–8

As a rule of thumb:

  • 10 people: 8–9 lb raw pork
  • 20 people: 16–18 lb raw pork

Prepping Pork for the Smoker

Trimming

Trim excess surface fat while leaving a thin layer intact. This allows seasoning to contact meat while still protecting it during the cook.

Binder

Use DDR Binder Sauce to help BBQ rub adhere evenly. A binder does not add flavor—it improves consistency and bark formation.

Seasoning

Apply BBQ rub generously on all sides. Pork shoulder can handle heavy seasoning due to its size and fat content.

Let the pork rest at room temperature for 30–45 minutes before smoking.

Smoker Setup and Fire Management

Set your smoker to run at a steady 250°F. This temperature balances smoke absorption, fat rendering, and collagen breakdown.

Consistency matters more than chasing exact numbers. Avoid wide swings.

use high quality wood when you are smoking meatBest Wood Choices for Pulled Pork

  • Hickory for classic BBQ depth
  • Apple for mild sweetness
  • Pecan for balanced smoke

Avoid heavy mesquite—it can overpower pork during long cooks.

How to Smoke Pulled Pork

Place the pork directly on the smoker grate with the fat cap facing the heat source.

Smoke until internal temperature reaches approximately 165°F. This stage usually takes 4–6 hours.

Do not spritz excessively. Let bark form naturally.

Understanding the Stall

The stall occurs when moisture evaporation cools the meat, halting temperature rise.

This is normal. Patience or wrapping will push through it.

When and How to Wrap

Wrap the pork at 165°F using foil or butcher paper.

Add a small amount of liquid to maintain moisture, then return to the smoker.

Finishing Temperatures and Doneness

Pulled pork is done when it reaches 200–205°F and feels probe-tender.

Temperature matters less than feel. The probe should slide in with little resistance.

Why Resting Matters

Rest the pork, wrapped, for at least 45–60 minutes.

Resting redistributes juices and prevents dry pulled pork.

How to Pull Pork Properly

Pull the pork while warm using heat-resistant gloves or meat claws.

Discard large fat chunks but keep rendered pieces mixed in.

Seasoning After the Pull

Lightly re-season the pulled pork to refresh flavor lost during cooking.

This step separates average pulled pork from great pulled pork.

Building the Perfect Pulled Pork Sliders

Buns

Use soft slider buns. Lightly toast for structure.

Pork Portioning

Each slider should be generous but contained.

Toppings

  • BBQ sauce on the side
  • Coleslaw for crunch
  • Pickles for acidity

Holding and Reheating for a Crowd

Pulled pork holds exceptionally well.

Use a covered pan or slow cooker on low. Add warm liquid if needed.

Common Pulled Pork Mistakes

  • Cooking too hot
  • Skipping the rest
  • Over-saucing
  • Rushing the cook

pulled pork sliders with cole slaw on bunsFAQ

How long does pulled pork take?

Plan 10–12 hours including rest.

Can pulled pork be made ahead?

Yes. It reheats extremely well.

Best temp for smoking pulled pork?

250°F is the sweet spot.

Conclusion

How to make pulled pork sliders on a smoker comes down to time, temperature, and restraint. When cooked low and slow, rested properly, and assembled simply, pulled pork sliders deliver everything people love about BBQ.

This method works every time, whether you’re feeding a few friends or a full game-day crowd.

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Our online BBQ store is open 24-7 but if you'd rather shop in person, visit our retail store in Northwest Arkansas. It's packed with top-quality grills, smokers, BBQ rubs, sauces, accessories, and expert advice.

Whether you're looking for something specific or just want to explore the best in BBQ gear, we’re here to help you cook with confidence. You’ll find top-quality grills, smokers, BBQ rubs, sauces, accessories, and expert advice you won't find online. Stop by and experience hands-on shopping the way it should be!

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